Baseplate: Fix "Fit To Drawer" functionality.

No tests added yet.
This commit is contained in:
Arthur Moore 2024-06-15 15:00:59 -04:00
parent 8bfd05be8e
commit 3f10786861

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@ -48,7 +48,7 @@ fity = 0; // [-1:0.1:1]
/* [Styles] */
// baseplate styles
style_plate = 2; // [0: thin, 1:weighted, 2:skeletonized, 3: screw together, 4: screw together minimal]
style_plate = 3; // [0: thin, 1:weighted, 2:skeletonized, 3: screw together, 4: screw together minimal]
// hole styles
@ -67,79 +67,161 @@ hole_options = bundle_hole_options(refined_hole=false, magnet_hole=enable_magnet
// ===== IMPLEMENTATION ===== //
color("tomato")
gridfinityBaseplate(gridx, gridy, l_grid, distancex, distancey, style_plate, hole_options, style_hole, fitx, fity);
gridfinityBaseplate([gridx, gridy], l_grid, [distancex, distancey], style_plate, hole_options, style_hole, [fitx, fity]);
// ===== CONSTRUCTION ===== //
module gridfinityBaseplate(gridx, gridy, length, dix, diy, sp, hole_options, sh, fitx, fity) {
/**
* @brief Create a baseplate.
* @param grid_size_bases Number of Gridfinity bases.
* 2d Vector. [x, y].
* Set to [0, 0] to auto calculate using min_size_mm.
* @param length X,Y size of a single Gridfinity base.
* @param min_size_mm Minimum size of the baseplate. [x, y]
* Extra space is filled with solid material.
* Enables "Fit to Drawer."
* @param sp Baseplate Style
* @param hole_options
* @param sh Style of screw hole allowing the baseplate to be mounted to something.
* @param fit_offset Determines where padding is added.
*/
module gridfinityBaseplate(grid_size_bases, length, min_size_mm, sp, hole_options, sh, fit_offset = [0, 0]) {
assert(gridx > 0 || dix > 0, "Must have positive x grid amount!");
assert(gridy > 0 || diy > 0, "Must have positive y grid amount!");
assert(is_list(grid_size_bases) && len(grid_size_bases) == 2,
"grid_size_bases must be a 2d list");
assert(is_list(min_size_mm) && len(min_size_mm) == 2,
"min_size_mm must be a 2d list");
assert(is_list(fit_offset) && len(fit_offset) == 2,
"fit_offset must be a 2d list");
assert(grid_size_bases.x > 0 || min_size_mm.x > 0,
"Must have positive x grid amount!");
assert(grid_size_bases.y > 0 || min_size_mm.y > 0,
"Must have positive y grid amount!");
gx = gridx == 0 ? floor(dix/length) : gridx;
gy = gridy == 0 ? floor(diy/length) : gridy;
dx = max(gx*length-bp_xy_clearance, dix);
dy = max(gy*length-bp_xy_clearance, diy);
additional_height = calculate_offset(sp, hole_options[1], sh);
off = calculate_offset(sp, hole_options[1], sh);
// Final height of the baseplate. In mm.
baseplate_height_mm = additional_height + BASEPLATE_LIP_MAX.y;
offsetx = dix < dx ? 0 : (gx*length-bp_xy_clearance-dix)/2*fitx*-1;
offsety = diy < dy ? 0 : (gy*length-bp_xy_clearance-diy)/2*fity*-1;
// Final size in number of bases
grid_size = [for (i = [0:1])
grid_size_bases[i] == 0 ? floor(min_size_mm[i]/length) : grid_size_bases[i]];
// Final size of the base before padding. In mm.
grid_size_mm = concat(grid_size * length, [baseplate_height_mm]);
// Final size, including padding. In mm.
size_mm = [
max(grid_size_mm.x, min_size_mm.x),
max(grid_size_mm.y, min_size_mm.y),
baseplate_height_mm
];
// Amount of padding needed to fit to a specific drawer size. In mm.
padding_mm = size_mm - grid_size_mm;
is_padding_needed = padding_mm != [0, 0, 0];
//Convert the fit offset to percent of how much will be added to the positive axes.
// -1 : 1 -> 0 : 1
fit_percent_positive = [for (i = [0:1]) (fit_offset[i] + 1) / 2];
padding_start_point = -grid_size_mm/2 -
[
padding_mm.x * (1 - fit_percent_positive.x),
padding_mm.y * (1 - fit_percent_positive.y),
-grid_size_mm.z/2
];
corner_points = [
padding_start_point + [size_mm.x, size_mm.y, 0],
padding_start_point + [0, size_mm.y, 0],
padding_start_point,
padding_start_point + [size_mm.x, 0, 0],
];
echo(str("Number of Grids per axes (X, Y)]: ", grid_size));
echo(str("Final size (in mm): ", size_mm));
if (is_padding_needed) {
echo(str("Padding +X (in mm): ", padding_mm.x * fit_percent_positive.x));
echo(str("Padding -X (in mm): ", padding_mm.x * (1 - fit_percent_positive.x)));
echo(str("Padding +Y (in mm): ", padding_mm.y * fit_percent_positive.y));
echo(str("Padding -Y (in mm): ", padding_mm.y * (1 - fit_percent_positive.y)));
}
screw_together = sp == 3 || sp == 4;
minimal = sp == 0 || sp == 4;
difference() {
pattern_linear(gx, gy, length) {
difference() {
if (minimal) {
square_baseplate_lip(off);
} else {
solid_square_baseplate(off);
}
union() {
// Baseplate itself
pattern_linear(grid_size.x, grid_size.y, length) {
// Single Baseplate piece
difference() {
if (minimal) {
square_baseplate_lip(additional_height);
} else {
solid_square_baseplate(additional_height);
}
// Bottom/through pattern for the solid baseplates.
if (sp == 1) {
cutter_weight();
} else if (sp == 2 || sp == 3) {
translate([0,0,-TOLLERANCE])
linear_extrude(off+2*TOLLERANCE)
profile_skeleton();
}
// Bottom/through pattern for the solid baseplates.
if (sp == 1) {
cutter_weight();
} else if (sp == 2 || sp == 3) {
translate([0,0,-TOLLERANCE])
linear_extrude(additional_height + (2 * TOLLERANCE))
profile_skeleton();
}
// Add holes to the solid baseplates.
hole_pattern(){
// Manget hole
translate([0, 0, off+TOLLERANCE])
mirror([0, 0, 1])
block_base_hole(hole_options);
// Add holes to the solid baseplates.
hole_pattern(){
// Manget hole
translate([0, 0, additional_height+TOLLERANCE])
mirror([0, 0, 1])
block_base_hole(hole_options);
translate([0,0,-TOLLERANCE])
if (sh == 1) {
cutter_countersink();
} else if (sh == 2) {
cutter_counterbore();
translate([0,0,-TOLLERANCE])
if (sh == 1) {
cutter_countersink();
} else if (sh == 2) {
cutter_counterbore();
}
}
}
}
// Padding
if (is_padding_needed) {
render()
difference() {
translate(padding_start_point)
cube(size_mm);
translate([
-grid_size_mm.x/2,
-grid_size_mm.y/2,
0
])
cube(grid_size_mm);
}
}
}
// Round the outside corners
corner_center_distance = length/2;
copy_mirror([0, 1, 0])
copy_mirror([1, 0, 0])
translate([
(gx*length/2) - BASEPLATE_OUTSIDE_RADIUS,
(gy*length/2) - BASEPLATE_OUTSIDE_RADIUS,
-TOLLERANCE
])
scale([1+TOLLERANCE, 1+TOLLERANCE, 1+2*TOLLERANCE])
square_baseplate_corner(off);
// Round the outside corners (Including Padding)
for(i = [0:len(corner_points) - 1]) {
point = corner_points[i];
translate([
point.x + (BASEPLATE_OUTSIDE_RADIUS * -sign(point.x)),
point.y + (BASEPLATE_OUTSIDE_RADIUS * -sign(point.y)),
0
])
rotate([0, 0, i*90])
square_baseplate_corner(additional_height, true);
}
if (screw_together) {
translate([0, 0, off])
cutter_screw_together(gx, gy, off);
translate([0, 0, additional_height/2])
cutter_screw_together(grid_size.x, grid_size.y, length);
}
}
}
@ -201,14 +283,21 @@ module cutter_counterbore(){
/**
* @brief Added or removed from the baseplate to square off or round the corners.
* @param height Baseplate's height excluding lip and clearance height.
* @param height Baseplate's height, excluding lip and clearance height.
* @param subtract If the corner should be scaled to allow subtraction.
*/
module square_baseplate_corner(height=0) {
module square_baseplate_corner(height=0, subtract=false) {
assert(height >= 0);
linear_extrude(height + BASEPLATE_LIP_MAX.y)
assert(is_bool(subtract));
subtract_ammount = subtract ? TOLLERANCE : 0;
translate([0, 0, -subtract_ammount])
linear_extrude(height + BASEPLATE_LIP_MAX.y + (2 * subtract_ammount))
difference() {
square(BASEPLATE_OUTSIDE_RADIUS, center=false);
circle(r=BASEPLATE_OUTSIDE_RADIUS-TOLLERANCE);
square(BASEPLATE_OUTSIDE_RADIUS + subtract_ammount , center=false);
// TOLLERANCE needed to prevent a gap
circle(r=BASEPLATE_OUTSIDE_RADIUS - TOLLERANCE);
}
}
@ -248,7 +337,10 @@ module baseplate_lip(height=0, width=l_grid, length=l_grid) {
*/
module square_baseplate_lip(height=0, size = l_grid) {
assert(height >= 0 && size/2 >= BASEPLATE_OUTSIDE_RADIUS);
corner_center_distance = size/2 - BASEPLATE_OUTSIDE_RADIUS;
render(convexity = 2) // Fixes ghosting in preview
union() {
baseplate_lip(height, size, size);
pattern_circular(4)
@ -260,15 +352,17 @@ module square_baseplate_lip(height=0, size = l_grid) {
/**
* @brief A single baseplate with square corners, a solid inner section, lip and the set clearance height.
* @param height Baseplate's height excluding lip and clearance height.
* @param size Width/Length of a single baseplate. Only set if deviating from the standard!
* @details A height of zero is the equivalent of just calling square_baseplate_lip()
*/
module solid_square_baseplate(height=0, length = l_grid) {
assert(height >= 0);
module solid_square_baseplate(height=0, size = l_grid) {
assert(height >= 0 && size > 0);
union() {
square_baseplate_lip(height, length);
square_baseplate_lip(height, size);
if (height > 0) {
linear_extrude(height)
square(length - BASEPLATE_OUTSIDE_RADIUS, center=true);
square(size - BASEPLATE_OUTSIDE_RADIUS, center=true);
}
}
}
@ -295,7 +389,7 @@ module profile_skeleton(size=l_grid) {
}
}
module cutter_screw_together(gx, gy, off) {
module cutter_screw_together(gx, gy, size = l_grid) {
screw(gx, gy);
rotate([0,0,90])
@ -303,10 +397,10 @@ module cutter_screw_together(gx, gy, off) {
module screw(a, b) {
copy_mirror([1,0,0])
translate([a*l_grid/2, 0, -off/2])
pattern_linear(1, b, 1, l_grid)
translate([a*size/2, 0, 0])
pattern_linear(1, b, 1, size)
pattern_linear(1, n_screws, 1, d_screw_head + screw_spacing)
rotate([0,90,0])
cylinder(h=l_grid/2, d=d_screw, center = true);
cylinder(h=size/2, d=d_screw, center = true);
}
}