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Simplify refined_hole()
Makes it more self contained. Moved some constants to standards.scad
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3 changed files with 29 additions and 27 deletions
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@ -95,7 +95,7 @@ module magnet_and_screw_hole(screw_radius, magnet_radius, screw_depth, magnet_de
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*/
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*/
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module magnet_and_screw_hole_printable(screw_radius, magnet_radius, screw_depth, magnet_depth) {
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module magnet_and_screw_hole_printable(screw_radius, magnet_radius, screw_depth, magnet_depth) {
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difference() {
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difference() {
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magnet_and_screw_hole(screw_radius, magnet_radius, screw_depth, magnet_depth + h_slit);
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magnet_and_screw_hole(screw_radius, magnet_radius, screw_depth, magnet_depth + LAYER_HEIGHT);
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translate([-1.5*magnet_radius, screw_radius+0.1, magnet_depth])
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translate([-1.5*magnet_radius, screw_radius+0.1, magnet_depth])
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cube([magnet_radius*3, magnet_radius*3, 10]);
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cube([magnet_radius*3, magnet_radius*3, 10]);
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@ -236,7 +236,7 @@ module gridfinityBase(gx, gy, l, dx, dy, style_hole, off=0, final_cut=true, only
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translate_coordinates = [
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translate_coordinates = [
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(gx/2)*l_grid - d_hole_from_side,
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(gx/2)*l_grid - d_hole_from_side,
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(gy/2) * l_grid - d_hole_from_side,
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(gy/2) * l_grid - d_hole_from_side,
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h_slit*2
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0
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];
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];
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translate(translate_coordinates)
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translate(translate_coordinates)
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refined_hole();
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refined_hole();
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@ -281,11 +281,10 @@ module block_base(gx, gy, l, dbnx, dbny, style_hole, off) {
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if (style_hole > 0)
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if (style_hole > 0)
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pattern_circular(abs(l-d_hole_from_side/2)<0.001?1:4)
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pattern_circular(abs(l-d_hole_from_side/2)<0.001?1:4)
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translate([l/2-d_hole_from_side, l/2-d_hole_from_side, 0])
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if (style_hole == 4)
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if (style_hole == 4)
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translate([l/2-d_hole_from_side, l/2-d_hole_from_side, h_slit*2])
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refined_hole();
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refined_hole();
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else
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else
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translate([l/2-d_hole_from_side, l/2-d_hole_from_side, 0])
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block_base_hole(style_hole, off);
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block_base_hole(style_hole, off);
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}
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}
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}
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}
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@ -325,29 +324,26 @@ module block_base_solid(dbnx, dbny, l, o) {
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* @see https://www.printables.com/model/413761-gridfinity-refined
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* @see https://www.printables.com/model/413761-gridfinity-refined
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*/
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*/
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module refined_hole() {
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module refined_hole() {
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// Meassured magnet hole diameter to be 5.86mm (meassured in fusion360
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refined_offset = LAYER_HEIGHT * REFINED_HOLE_BOTTOM_LAYERS;
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r = MAGNET_HOLE_RADIUS-0.32;
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// Magnet height
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m = 2;
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mh = m-0.1;
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// Poke through - For removing a magnet using a toothpick
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// Poke through - For removing a magnet using a toothpick
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ptl = h_slit*3; // Poke Through Layers
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ptl = refined_offset + LAYER_HEIGHT; // Additional layer just in case
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pth = mh+ptl; // Poke Through Height
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poke_through_height = REFINED_HOLE_HEIGHT + ptl;
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ptr = 2.5; // Poke Through Radius
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poke_hole_radius = 2.5;
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poke_hole_center = [-12.53 + 5.60, 0, -ptl];
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translate([0, 0, refined_offset])
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union() {
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union() {
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hull() {
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// Magnet hole
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// Magnet hole - smaller than the magnet to keep it squeezed
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translate([0, -REFINED_HOLE_RADIUS, 0])
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translate([10, -r, 0]) cube([1, r*2, mh]);
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cube([11, REFINED_HOLE_RADIUS*2, REFINED_HOLE_HEIGHT]);
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cylinder(1.9, r=r);
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cylinder(REFINED_HOLE_HEIGHT, r=REFINED_HOLE_RADIUS);
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}
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hull() {
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// Poke hole
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// Poke hole
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translate([poke_hole_center.x, -poke_hole_radius/2, poke_hole_center.z])
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translate([-9+5.60, -ptr/2, -ptl]) cube([1, ptr, pth]);
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cube([abs(poke_hole_center.x), poke_hole_radius, poke_through_height]);
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translate([-12.53+5.60, 0, -ptl]) cylinder(pth, d=ptr);
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translate(poke_hole_center)
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}
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cylinder(poke_through_height, d=poke_hole_radius);
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}
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}
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}
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}
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@ -21,23 +21,29 @@ l_grid = 42;
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// ****************************************
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// ****************************************
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// Magnet / Screw Hole Constants
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// Magnet / Screw Hole Constants
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// ****************************************
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// ****************************************
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LAYER_HEIGHT = 0.2;
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MAGNET_HEIGHT = 2;
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SCREW_HOLE_RADIUS = 3 / 2;
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SCREW_HOLE_RADIUS = 3 / 2;
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MAGNET_HOLE_RADIUS = 6.5 / 2;
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MAGNET_HOLE_RADIUS = 6.5 / 2;
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MAGNET_HOLE_DEPTH = 2.4;
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MAGNET_HOLE_DEPTH = MAGNET_HEIGHT + (LAYER_HEIGHT * 2);
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// center-to-center distance between holes
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// center-to-center distance between holes
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d_hole = 26;
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d_hole = 26;
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// distance of hole from side of bin
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// distance of hole from side of bin
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d_hole_from_side=8;
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d_hole_from_side=8;
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// slit depth (printer layer height)
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h_slit = 0.2;
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// Meassured diameter in Fusion360.
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// Smaller than the magnet to keep it squeezed.
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REFINED_HOLE_RADIUS = 5.86 / 2;
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REFINED_HOLE_HEIGHT = MAGNET_HEIGHT - 0.1;
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// How many layers are between a Gridfinity Refined Hole and the bottom
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REFINED_HOLE_BOTTOM_LAYERS = 2;
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// Experimentally chosen for a press fit.
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// Experimentally chosen for a press fit.
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MAGNET_HOLE_CRUSH_RIB_INNER_RADIUS = 5.9 / 2;
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MAGNET_HOLE_CRUSH_RIB_INNER_RADIUS = 5.9 / 2;
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// Mostly arbitrarily chosen.
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// Mostly arbitrarily chosen.
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// 30 ribs does not print with a 0.4mm nozzle.
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// 30 ribs does not print with a 0.4mm nozzle.
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// 10 ribs print well with a 0.4mm nozzle.
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// Anything 5 or under produces a hole that is not round.
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// Anything 5 or under produces a hole that is not round.
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MAGNET_HOLE_CRUSH_RIB_COUNT = 8;
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MAGNET_HOLE_CRUSH_RIB_COUNT = 8;
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