gridfinity-rebuilt-openscad/gridfinity-spiral-vase/gridfinity-spiral-vase.scad

/* [Special Variables] */
$fa = 8;
$fs = 0.25;

// ===== COMMANDS ===== //

color("tomato")

// Generate a single base
//gridfinityBaseVase();

// Generate the bin
gridfinityVase();

// ==================== // 


/* [Printer Settings] */

// printer nozzle size
nozzle = 0.6; 
// slicer layer size
layer = 0.35;
// number of base layers on build plate 
bottom_layer = 3;


/* [General Settings] */

// number of bases along x-axis 
gridx = 2;
// number of bases along y-axis  
gridy = 2;
// bin height. See bin height information and "gridz_define" below. 
gridz = 6;  
// base unit
length = 42;
// number of compartments along x-axis
n_divx = 3;

/* [Toggles] */
// toggle holes on the base for magnet
enable_holes = true; 
// round up the bin height to match the closest 7mm unit
enable_zsnap = false; 
// toggle the lip on the top of the bin that allows stacking
enable_lip = true; 
// chamfer inside bin for easy part removal
enable_scoop_chamfer = true;
// funnel-like features on the back of tabs for fingers to grab
enable_funnel = true; 
// front inset (added for strength when there is a scoop)
enable_inset = true; 
// "pinches" the top lip of the bin, for added strength
enable_pinch = true; 


/* [Styles] */

// determine what the variable "gridz" applies to based on your use case
gridz_define = 0; // [0:gridz is the height of bins in units of 7mm increments - Zack's method,1:gridz is the internal height in millimeters, 2:gridz is the overall external height of the bin in millimeters]

// how tabs are implemented
style_tab = 0; // [0:continuous, 1:broken, 2:auto, 3:right, 4:center, 5:left, 6:none]

// where to put X cutouts for attaching bases
style_base = 0; // [0:all, 1:corners, 2:edges, 3:auto, 4:none]


/* [Miscellaneous] */

// height of the base
h_base = 5;   
// outside rounded radius of bin  
r_base = 4; 
// lower base chamfer "radius"    
r_c1 = 0.8;     
// upper base chamfer "radius"
r_c2 = 2.4;     

// wall outside radius
r_fo1 = 7.5;    
// upper base outside radius
r_fo2 = 3.2;
// lower base outside radius
r_fo3 = 1.6; 

// screw hole radius
r_hole1 = 1.5;  
// magnet hole radius
r_hole2 = 3.25; 
// center-to-center distance between holes
d_hole = 26;    
// magnet hole depth
h_hole = 2.4;   

// top edge fillet radius
r_f1 = 0.6;
// internal fillet radius
r_f2 = 2.8;

// width of divider between compartments
d_div = 1.2;    
// minimum wall thickness
d_wall = 0.95;   
// tolerance fit factor
d_clear = 0.25; 

// height of tab (yaxis, measured from inner wall)
d_tabh = 15.85;     
// maximum width of tab
d_tabw = length;    
// tab angle
a_tab = 40;         


// ===== Include ===== //

include <../gridfinity-rebuilt-base.scad>

// ===== Constants ===== //

bottom = layer*bottom_layer;
h_bot = bottom*2;
x_l = length/2;   

f2c = sqrt(2)*(sqrt(2)-1); // fillet to chamfer ratio
me = ((gridx*length-0.5)/n_divx)-nozzle*4-r_fo1-12.7-4;
me2 = min(d_tabw/1.8 + max(0,me), d_tabw/1.25);
m = me2;
d_ramp = f2c*r_scoop+d_wall2;
d_edge = ((gridx*length-0.5)/n_divx-d_tabw-r_fo1)/2; 
n_st = d_edge < 2 && style_tab != 0 && style_tab != 6 ? 1 : style_tab == 1 && n_divx <= 1? 0 : style_tab; 

n_x = (n_st==0?1:n_divx); 
spacing = (gridx*length-0.5)/(n_divx);
shift = n_st==3?-1:n_st==5?1:0;
shiftauto = function (a,b) n_st!=2?0:a==1?-1:a==b?1:0;


xAll = function (a,b) true; 
xCorner = function(a,b) (a==1||a==gridx)&&(b==1||b==gridy);
xEdge = function(a,b) (a==1)||(a==gridx)||(b==1)||(b==gridy);
xAuto = function(a,b) xCorner(a,b) || (a%2==1 && b%2 == 1); 
xNone = function(a,b) false;
xFunc = [xAll, xCorner, xEdge, xAuto, xNone];

// ===== Modules ===== //

module gridfinityVase() {
    difference() {
        union() {
            difference() {
                block_vase_base();
                
                if (n_st != 6)
                transform_style()
                transform_vtab_base((n_st<2?gridx*length/n_x-0.5-r_fo1:d_tabw)-nozzle*4)
                block_tab_base(-nozzle*sqrt(2));
            }

            if (enable_scoop_chamfer)
            intersection() {
                block_vase();
                translate([0,gridy*length/2-0.25-d_wall2/2,d_height/2+0.1])
                cube([gridx*length,d_wall2,d_height-0.2],center=true);
            }

            if (enable_funnel)
            pattern_linear((n_st==0?n_divx>1?n_divx:gridx:1), 1, (gridx*length-r_fo1)/(n_st==0?n_divx>1?n_divx:gridx:1))
            transform_funnel()
            block_funnel_outside();

            if (n_divx > 1)
            pattern_linear(n_divx-1,1,(gridx*length-0.5)/(n_divx))
            block_divider();
            
            if (n_divx < 1) 
            pattern_linear(n_st == 0 ? n_divx>1 ? n_divx-1 : gridx-1 : 1, 1, (gridx*length-r_fo1)/((n_divx>1 ? n_divx : gridx)))
            block_tabsupport();
        }
        
        if (enable_funnel)
        pattern_linear((n_st==0?n_divx>1?n_divx:gridx:1), 1, (gridx*length-r_fo1)/(n_st==0?n_divx>1?n_divx:gridx:1))
        transform_funnel()
        block_funnel_inside();

        if (!enable_lip)
        translate([0,0,1.5*d_height])
        cube([gridx*length,gridy*length,d_height], center=true);

        block_x();
        block_inset();
        if (enable_pinch)
        block_pinch();
    }
}

module gridfinityBaseVase() {
    difference() {
    union() {
    difference() {
        intersection() {
            block_base_blank(0);
            translate([0,0,-h_base-1])
            rounded_rectangle(length-0.5-0.005, length-0.5-0.005, h_base*10, r_fo1/2+0.001);
        }
        translate([0,0,0.01])
        difference() {
            block_base_blank(nozzle*4);
            translate([0,0,-h_base])
            cube([length*2,length*2,h_bot],center=true);
        }
        // magic slice
        rotate([0,0,90])
        translate([0,0,-h_base+h_bot/2+0.01])
        cube([0.001,length*gridx,d_height+h_bot]);
    }
    
    pattern_circular(4)
    intersection() {
        rotate([0,0,45])
        translate([-nozzle,3,-h_base+h_bot/2+0.01])
        cube([nozzle*2,length*gridx,d_height+h_bot]);
        
        block_base_blank(nozzle*4-0.1);
    }
    if (enable_holes)
    pattern_circular(4)
    block_magnet_blank(nozzle);
    }
    if (enable_holes)
    pattern_circular(4)
    block_magnet_blank(0, false);
    
    translate([0,0,h_base/2])
    cube([length*2, length*2, h_base], center = true);
    }
    
    linear_extrude(h_bot/2)
    profile_x(0.1);
}

module block_magnet_blank(o = 0, half = true) {
    translate([d_hole/2,d_hole/2,-h_base+0.1])
    difference() {
        hull() {
            cylinder(r = r_hole2+o, h = h_hole*2, center = true);
            cylinder(r = (r_hole2+o)-(h_base+0.1-h_hole), h = (h_base+0.1)*2, center = true);
        }
        if (half)
        mirror([0,0,1])
        cylinder(r=(r_hole2+o)*2, h = (h_base+0.1)*4);
    }
}

module block_base_blank(o = 0) {
    mirror([0,0,1]) {
        hull() {
            rounded_square(length-o-0.05-2*r_c2-2*r_c1, h_base, r_fo3/2);
            rounded_square(length-o-0.05-2*r_c2, h_base-r_c1, r_fo2/2);
        }
        hull() {
            rounded_square(length-o-0.05-2*r_c2, r_c2, r_fo2/2);
            mirror([0,0,1])
            rounded_square(length-o-0.05, h_bot/2, r_fo1/2);
        }
    }
}

module block_pinch() {
    sweep_rounded(gridx*length-2*r_base-0.5-0.001, gridy*length-2*r_base-0.5-0.001)
    translate([r_base,0,0])
    mirror([1,0,0])
    translate([0,-(-d_height-h_base/2+r_c1),0])
    copy_mirror([0,1,0])
    difference() {
        offset(delta = -nozzle*sqrt(2))
        translate([0,-d_height-h_base/2+r_c1,0])
        union() {
            profile_wall_sub();
            mirror([1,0,0])
            square([10,d_height+h_base]);
        }
        
        translate([0,-50,0])
        square([100,100], center = true);
        
        translate([d_wall2-nozzle*2-d_clear*2,0,0])
        square(r_c2*2);
    }
}

module block_tabsupport() {
    intersection() {
        translate([0,0,0.1])
        block_vase(d_height*4);
        
        cube([nozzle*2, gridy*length, d_height*3], center=true);
        
        transform_vtab_base(gridx*length*2)
        block_tab_base(-nozzle*sqrt(2));
    }
}

module block_divider() {
    difference() {
        intersection() {
            translate([0,0,0.1])
            block_vase();
            cube([nozzle*2, gridy*length, d_height*2], center=true);
        }
            
        if (n_st == 0) block_tab(0.1);
        else block_divider_edgecut();
        
        // cut divider clearance on negative Y side
        translate([-gridx*length/2,-(gridy*length/2-0.25),0])
        cube([gridx*length,nozzle*2+0.1,d_height*2]);
        
        // cut divider clearance on positive Y side
        mirror([0,1,0])
        if (enable_scoop_chamfer)
            translate([-gridx*length/2,-(gridy*length/2-0.25),0])
            cube([gridx*length,d_wall2+0.1,d_height*2]);
        else block_divider_edgecut();
        
        // cut divider to have clearance with scoop
        if (enable_scoop_chamfer)
        transform_scoop() 
        offset(delta = 0.1)
        polygon([
            [0,0],
            [d_ramp,d_ramp],
            [d_ramp,d_ramp+nozzle/sqrt(2)],
            [-nozzle/sqrt(2),0]
        ]);
    }
    
    // divider slices
    difference() {
        for (i = [0:(d_height-h_bot/2)/(layer)]) {
        
        if (2*i*layer < d_height-layer/2-h_bot/2-0.1)
        mirror([0,1,0])
        translate([0,(gridy*length/2-0.25-nozzle)/2,layer/2+h_bot/2+2*i*layer])
        cube([nozzle*2-0.01,gridy*length/2-0.25-nozzle,layer],center=true);

        if ((2*i+1)*layer < d_height-layer/2-h_bot/2-0.1)
        translate([0,(gridy*length/2-0.25-nozzle)/2,layer/2+h_bot/2+(2*i+1)*layer])
        cube([nozzle*2-0.01,gridy*length/2-0.25-nozzle,layer],center=true);
        
        }
        
        // divider slices cut to tabs
        if (n_st == 0)
        transform_style()
        transform_vtab_base((n_st<2?gridx*length/n_x-0.5-r_fo1:d_tabw)-nozzle*4)
        block_tab_base(-nozzle*sqrt(2));
    }
}

module block_divider_edgecut() {
    translate([-50,-gridy*length/2+0.25,0])
    rotate([90,0,90])
    linear_extrude(100)
    offset(delta = 0.1)
    profile_wall_sub();
}

module transform_funnel() {
    if (me > 6 && enable_funnel && n_st != 6)
    transform_style()
    render()
    children();
}

module block_funnel_inside() {
    intersection() {
        block_tabscoop(m-nozzle*3*sqrt(2), 0.003, nozzle*2, 0.01);
        block_tab(0.1);
    }
}

module block_funnel_outside() {
    intersection() {
        difference() {
            block_tabscoop(m, 0, 0, 0);
            block_tabscoop(m-nozzle*4*sqrt(2), 0.003, nozzle*2, -1);
        }
        block_tab(-nozzle*sqrt(2)/2);
    }
}

module block_vase_base() {
    difference() {
        // base
        translate([0,0,-h_base]) {
            translate([0,0,-0.1])
            color("firebrick") block_bottom(bottom);
            color("royalblue") block_wall();
        }
        
        // magic slice
        rotate([0,0,90])
        mirror([0,1,0])
        translate([0,0,h_bot/2+0.001])
        cube([0.001,length*gridx,d_height+h_bot]);
    }

    // scoop piece
    if (enable_scoop_chamfer) 
    transform_scoop() 
    polygon([
        [0,0],
        [d_ramp,d_ramp],
        [d_ramp,d_ramp+0.6/sqrt(2)],
        [-0.6/sqrt(2),0]
    ]);
    
    // outside tab cutter
    if (n_st != 6)
    translate([-(n_x-1)*spacing/2,0,0])
    for (i = [1:n_x])
    translate([(i-1)*spacing,0,0]) 
    translate([shiftauto(i,n_x)*d_edge + shift*d_edge,0,0])
    intersection() {
        block_vase();
        transform_vtab_base(n_st<2?gridx*length/n_x-0.5-r_fo1:d_tabw)
        profile_tab();
    }
}

module profile_wall_sub_sub() {
    polygon([
        [0,0],
        [nozzle*2,0],
        [nozzle*2,d_height-1.2-d_wall2+nozzle*2],
        [d_wall2-d_clear,d_height-1.2],
        [d_wall2-d_clear,d_height+h_base],
        [0,d_height+h_base]
    ]);
}

module block_inset() {
    ixx = (gridx*length-0.5)/2;
    iyy = d_height/2+h_bot;
    izz = sqrt(ixx^2+iyy^2)*tan(40);
    if (enable_scoop_chamfer && enable_inset)
    difference() {
        intersection() {
            rotate([0,90,0])
            translate([-iyy+h_bot,0,0])
            block_inset_sub(iyy, gridx*length, 45);

            rotate([0,90,0])
            translate([-iyy+h_bot,0,0])
            rotate([0,90,0])
            block_inset_sub(ixx, d_height*2, 45);
        }

        mirror([0,1,0])
        translate([-gridx*length/2,-(gridy*length-0.5)/2+d_wall2-2*nozzle,0])
        cube([gridx*length,izz,d_height*2]);
    }
}

module block_inset_sub(x, y, ang) {  
    translate([0,(gridy*length-0.5)/2+r_fo1/2,0])
    mirror([0,1,0])
    linear_extrude(y,center=true)
    polygon([[-x,0],[x,0],[0,x*tan(ang)]]);
}

module transform_style() {
    translate([-(n_x-1)*spacing/2,0,0])
    for (i = [1:n_x])
    translate([(i-1)*spacing,0,0])
    translate([shiftauto(i,n_x)*d_edge + shift*d_edge,0,0])
    children();
}

module block_flushscoop() {
    translate([0,gridy*length/2-d_wall2-nozzle/2-1,d_height/2])
    linear_extrude(d_height)
    union() {
        copy_mirror([1,0,0])
        polygon([[0,0],[gridx*length/2-r_fo1/2,0],[gridx*length/2-r_fo1/2,1],[gridx*length/2-r_fo1/2-r_c1*5,d_wall2-nozzle*2+1],[0,d_wall2-nozzle*2+1]]);
    }

    transform_scoop() 
    polygon([[0,0],[d_ramp,0],[d_ramp,d_ramp]]);
}

module profile_tab() {
    union() {
        copy_mirror([0,1,0])
        polygon([[0,0],[d_tabh*cos(a_tab),0],[d_tabh*cos(a_tab),d_tabh*sin(a_tab)]]);
    }
}

module profile_tabscoop(m) {
    polyhedron([[m/2,0,0],[0,-m,0],[-m/2,0,0],[0,0,m]], [[0,2,1],[1,2,3],[0,1,3],[0,3,2]]);
}

module block_tabscoop(a=m, b=0, c=0, d=-1) {
    translate([0,d_tabh*cos(a_tab)-length*gridy/2+0.25+b,0])
    difference() {
        translate([0,0,-d_tabh*sin(a_tab)*2+d_height+h_bot])
        profile_tabscoop(a);
        
        translate([-gridx*length/2,-m,-m])
        cube([gridx*length,m-d_tabh*cos(a_tab)+0.005+c,d_height*2]);
        
        if (d >= 0)
        translate([0,0,-d_tabh*sin(a_tab)+d_height+h_bot+m/2+d])
        cube([gridx*length,gridy*length,m],center=true);
    }
}

module transform_vtab(a=0,b=1) {
    transform_vtab_base(gridx*length/b-0.5-r_fo1+a)
    children();
}

module transform_vtab_base(a) {
    translate([0,d_tabh*cos(a_tab)-length*gridy/2+0.25,-d_tabh*sin(a_tab)+d_height+h_bot])
    rotate([90,0,270])
    linear_extrude(a, center=true)
    children();
}

module block_tab(del, b=1) {
    transform_vtab(-nozzle*4, b)
    block_tab_base(del);
}

module block_tab_base(del) {
    offset(delta = del)
    union() {
        profile_tab();
        translate([d_tabh*cos(a_tab),-d_tabh*sin(a_tab),0])
        square([length,d_tabh*sin(a_tab)*2]);
    }
}

module transform_scoop() {
    intersection() {
        block_vase();
        translate([0,gridy*length/2-d_ramp,1.21])
        rotate([90,0,90])
        linear_extrude(2*length*gridx,center=true)
        children();
    }
}

module block_vase(h = d_height*2) {
    translate([0,0,-0.1])
    rounded_rectangle(gridx*length-0.5-nozzle, gridy*length-0.5-nozzle, h, r_base+0.01-nozzle/2);
}

module profile_x(x_f = 3) {
    difference() {
        square([x_l,x_l],center=true);

        pattern_circular(4)
        translate([0,nozzle*sqrt(2),0])
        rotate([0,0,45])
        translate([x_f,x_f,0])
        minkowski() {
            square([x_l,x_l]);
            circle(x_f);
        }
    }
}

module block_x() {
    translate([-(gridx-1)*length/2,-(gridy-1)*length/2,0])
    for (i = [1:gridx])
    for (j = [1:gridy])
    if (xFunc[style_base](i,j))
    translate([(i-1)*length,(j-1)*length,0])
    block_x_sub();
}

module block_x_sub() {
    linear_extrude(h_bot+0.01,center=true)
    offset(0.05)
    profile_x();
}