add baseplate modules
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473dc07ffa
2 changed files with 96 additions and 2 deletions
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@ -46,3 +46,38 @@ a_tab = 36;
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d_wall2 = r_base-r_c1-d_clear*sqrt(2);
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d_magic = -2*d_clear-2*d_wall+d_div;
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// Baseplate constants
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// Baseplate top part height (weigthed=false part)
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bp_h_top = 4.65;
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// Baseplate bottom part height (part added with weigthed=true)
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bp_h_bot = 6.4;
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// Baseplate z offset
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bp_z_offset = 0.1;
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// Baaseplate fitting clearance
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bp_clear = 0.5;
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// Baseplate countersink hole biggest diameter
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bp_csink_d1 = 8.5;
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// Baseplate countersink hole height
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bp_csink_h = 2.5;
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// Baseplate bottom cutout rectangle size
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bp_cut_size = 21.4;
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// Baseplate bottom cutout rectangle depth
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bp_cut_depth = 4;
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// Baseplate bottom cutout rounded thingy width
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bp_rcut_width = 8.5;
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// Baseplate bottom cutout rounded thingy left
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bp_rcut_length = 4.25;
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// Baseplate bottom cutout rounded thingy depth
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bp_rcut_depth = 2;
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@ -79,7 +79,7 @@ module profile_base() {
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]);
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}
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module gridfinityBase(gx, gy, l, dx, dy, style_hole) {
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module gridfinityBase(gx, gy, l, dx, dy, style_hole, block_scale=1, final_cut=true) {
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dbnxt = [for (i=[1:5]) if (abs(gx*i)%1 < 0.001 || abs(gx*i)%1 > 0.999) i];
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dbnyt = [for (i=[1:5]) if (abs(gy*i)%1 < 0.001 || abs(gy*i)%1 > 0.999) i];
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dbnx = 1/(dx==0 ? len(dbnxt) > 0 ? dbnxt[0] : 1 : round(dx));
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@ -91,12 +91,14 @@ module gridfinityBase(gx, gy, l, dx, dy, style_hole) {
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rounded_rectangle(xx+0.002, yy+0.002, h_bot/1.5, r_fo1/2+0.001);
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intersection(){
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if(final_cut) {
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translate([0,0,-1])
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rounded_rectangle(xx+0.005, yy+0.005, h_base+h_bot/2*10, r_fo1/2+0.001);
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}
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render()
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difference() {
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pattern_linear(gx/dbnx, gy/dbny, dbnx*l, dbny*l)
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scale([block_scale,block_scale,1])
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block_base_solid(dbnx, dbny, l);
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if (style_hole > 0)
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@ -138,6 +140,7 @@ module block_base_hole(style_hole) {
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}
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if (style_hole > 1)
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cylinder(h = 3*h_base, r = r_hole1, center=true);
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}
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}
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@ -378,6 +381,62 @@ module profile_cutter_tab(h, tab, ang) {
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}
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// Baseplate modules
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module baseplate(gridx, gridy, length, div_base_x, div_base_y, style_hole, weighted, bottom_cutout) {
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scale_factor = (bp_clear / (length /100)) /100 + 1;
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union() {
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difference(){
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rounded_rectangle(gridx*length, gridy*length, bp_h_top + bp_z_offset - 0.001, r_base);
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translate([0,0,-bp_z_offset])
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gridfinityBase(gridx, gridy, length, div_base_x, div_base_y, 0, scale_factor, false);
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}
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if(weighted) {
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difference() {
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translate([0,0,-1*(bp_h_bot - bp_clear)])
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rounded_rectangle(gridx*length, gridy*length, bp_h_bot, r_base);
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pattern_linear(gridx, gridy, length)
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union() {
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block_base_hole(style_hole);
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//TODO Do this part inside block_base_hole as it shares everything except the
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// countersink cylinder? Maybe make an extra hole type
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if (style_hole > 2) {
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translate([0,0,-1*(bp_h_bot + bp_z_offset)])
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pattern_circular(4)
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translate([d_hole/2, d_hole/2, 0])
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cylinder(bp_csink_h, d1=bp_csink_d1, r2=r_hole1);
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}
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if (bottom_cutout) {
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translate([0,0,-1*(bp_h_bot + bp_z_offset)])
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bottom_cutout();
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}
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}
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}
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}
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}
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}
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module bottom_cutout(){
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union() {
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linear_extrude(bp_cut_depth)
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square(bp_cut_size, center=true);
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pattern_circular(4)
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translate([0,10,0])
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linear_extrude(bp_rcut_depth)
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union() {
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square([bp_rcut_width, bp_rcut_length], center=true);
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translate([0,bp_rcut_length/2,0])
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circle(d=bp_rcut_width);
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}
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}
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}
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// ==== Utilities =====
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function clp(x,a,b) = min(max(x,a),b);
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