gridfinity-rebuilt-openscad/gridfinity-rebuilt-base.scad

464 lines
13 KiB
OpenSCAD
Raw Normal View History

// UTILITY FILE, DO NOT EDIT
// ===== Extra Math ===== //
gzd = gridz_define;
dht = (gzd==0)?gridz*7 : (gzd==1)?h_bot+gridz+h_base : gridz-(enable_lip?3.8:0);
assert(dht > 0, "Height is too small!");
dht2 = enable_zsnap?((abs(dht)%7==0)?dht:dht+7-abs(dht)%7):dht;
d_height = dht2-h_base;
r_scoop = length*((d_height-2)/7+1)/12 - r_f2; // scoop radius
d_wall2 = r_base-r_c1-d_clear*sqrt(2);
2022-09-15 19:09:12 +00:00
xl = gridx*length-2*d_clear-2*d_wall+d_div;
yl = gridy*length-2*d_clear-2*d_wall+d_div;
echo("=====");
echo(height_total=d_height+h_base+(enable_lip?3.8:0));
echo(effective_units=(d_height+h_base)/7);
echo("=====");
// ===== User Modules ===== //
// Creates an equally divided gridfinity bin.
//
// n_divx: number of x compartments (ideally, coprime w/ gridx)
// n_divy: number of y compartments (ideally, coprime w/ gridy)
// set n_div values to 0 for a solid bin
// style_tab: tab style for all compartments. see cut()
// enable_scoop: scoop toggle for all compartments. see cut()
module gridfinityEqual(n_divx=1, n_divy=1, style_tab=1, enable_scoop=true) {
gridfinityCustom()
translate([0,0,-d_height-h_base])
for (i = [1:n_divx])
for (j = [1:n_divy])
cut((i-1)*gridx/n_divx,(j-1)*gridy/n_divy, gridx/n_divx, gridy/n_divy, style_tab, enable_scoop);
}
// wrapper module
// DOES NOT CHECK FOR VALID COMPARTMENT STRUCTURE
module gridfinityCustom() {
if (gridz > 0) {
difference() {
color("firebrick") block_bottom(height_internal==0?d_height-0.1:height_internal);
children();
}
color("royalblue") block_wall();
}
color("orange") block_base();
}
// Function to include in the custom() module to individually slice bins
// Will try to clamp values to fit inside the provided base size
//
// x: start coord. x=1 is the left side of the bin.
// y: start coord. y=1 is the bottom side of the bin.
// w: width of compartment, in # of bases covered
// h: height of compartment, in # of basese covered
// t: tab style of this specific compartment.
// alignment only matters if the compartment size is larger than d_tabw
// 0:full, 1:auto, 2:left, 3:center, 4:right, 5:none
// Automatic alignment will use left tabs for bins on the left edge, right tabs for bins on the right edge, and center tabs everywhere else.
// s: toggle the rounded back corner that allows for easy removal
module cut(x=0, y=0, w=1, h=1, t=1, s=true) {
cut_move(x,y,w,h)
block_cutter(clp(x,0,gridx), clp(y,0,gridy), clp(w,0,gridx-x), clp(h,0,gridy-y), t, s);
}
// Translates an object from the origin point to the center of the requested compartment block, can be used to add custom cuts in the bin
// See cut() module for parameter descriptions
module cut_move(x, y, w, h) {
translate([0,0,height_internal==0?d_height+h_base:height_internal+h_base])
cut_move_unsafe(clp(x,0,gridx), clp(y,0,gridy), clp(w,0,gridx-x), clp(h,0,gridy-y))
children();
}
module block_negative_chamfer(depth = 10, top = 0, bot = 0) {
bc = abs(bot);
tc = abs(top);
hull() {
linear_extrude(2*(depth), center = true)
offset(-bc)
children();
linear_extrude(2*(depth-bc), center = true)
children();
}
if (tc != 0)
translate([0,0,tc])
block_negative_chamfer(depth = tc*2, bot = tc, top = 0)
offset(delta = tc-0.01)
children();
}
module block_negative_fillet(depth = 10, bot_fillet = 0) {
bf = abs(bot_fillet);
block_negative_chamfer(depth, 0, bf)
children();
minkowski() {
linear_extrude(2*(depth-bf), center = true)
offset(-bf)
children();
if (bf > 0) sphere(r = bf);
}
}
module block_negative(depth) {
linear_extrude(2*depth, center=true)
children();
}
// ===== Modules ===== //
module profile_base() {
polygon([
[0,0],
[0,h_base],
[r_base,h_base],
[r_base-r_c2,h_base-r_c2],
[r_base-r_c2,r_c1],
[r_base-r_c2-r_c1,0]
]);
}
module block_base() {
translate([0,0,h_base])
rounded_rectangle(gridx*length-0.5+0.002, gridy*length-0.5+0.002, h_bot/1.5, r_fo1/2+0.001);
intersection(){
translate([0,0,-1])
rounded_rectangle(gridx*length-0.5+0.005, gridy*length-0.5+0.005, h_base+h_bot/2*10, r_fo1/2+0.001);
pattern_linear(gridx, gridy, length)
render()
difference() {
translate([0,0,h_base])
mirror([0,0,1])
union() {
hull() {
rounded_square(length-0.05-2*r_c2-2*r_c1, h_base, r_fo3/2);
rounded_square(length-0.05-2*r_c2, h_base-r_c1, r_fo2/2);
}
hull() {
rounded_square(length-0.05-2*r_c2, r_c2, r_fo2/2);
mirror([0,0,1])
rounded_square(length-0.05, h_bot/2, r_fo1/2);
}
}
if (enable_holes)
pattern_circular(4)
translate([d_hole/2, d_hole/2, 0]) {
union() {
difference() {
cylinder(h = 2*(h_hole+(enable_hole_slit?0.2:0)), r = r_hole2, center=true);
if (enable_hole_slit)
copy_mirror([0,1,0])
translate([-1.5*r_hole2,r_hole1+0.1,h_hole])
cube([r_hole2*3,r_hole2*3, 0.4]);
}
cylinder(h = 3*h_base, r = r_hole1, center=true);
}
}
}
}
}
module profile_wall_sub_sub() {
polygon([
[0,0],
[d_wall/2,0],
[d_wall/2,d_height-1.2-d_wall2+d_wall/2],
[d_wall2-d_clear,d_height-1.2],
[d_wall2-d_clear,d_height+h_base],
[0,d_height+h_base]
]);
}
module profile_wall_sub() {
difference() {
profile_wall_sub_sub();
color("red")
offset(delta = d_clear)
translate([r_base-d_clear,d_height,0])
mirror([1,0,0])
profile_base();
square([d_wall,0]);
}
}
module profile_wall() {
translate([r_base,0,0])
mirror([1,0,0])
difference() {
profile_wall_sub();
difference() {
translate([0, d_height+h_base-d_clear*sqrt(2), 0])
circle(r_base/2);
offset(r = r_f1)
offset(delta = -r_f1)
profile_wall_sub();
}
}
}
// lipless profile
module profile_wall2() {
translate([r_base,0,0])
mirror([1,0,0])
square([d_wall,d_height]);
}
module block_wall() {
translate([0,0,h_base])
sweep_rounded(gridx*length-2*r_base-0.5-0.001, gridy*length-2*r_base-0.5-0.001)
if (enable_lip) profile_wall();
else profile_wall2();
}
module block_bottom( h = 2.2 ) {
translate([0,0,h_base+0.1])
rounded_rectangle(gridx*length-0.5-d_wall/4, gridy*length-0.5-d_wall/4, h, r_base+0.01);
}
module cut_move_unsafe(x, y, w, h) {
translate([(x)*xl/gridx,(y)*yl/gridy,0])
translate([(-xl+d_div)/2,(-yl+d_div)/2,0])
translate([(w*xl/gridx-d_div)/2,(h*yl/gridy-d_div)/2,0])
children();
}
module block_cutter(x,y,w,h,t,s) {
v_len_tab = d_tabh;
v_len_lip = d_wall2-d_wall+1.2;
2022-09-18 12:17:31 +00:00
v_cut_tab = d_tabh - (2*r_f1)/tan(a_tab);
2022-09-15 19:09:12 +00:00
v_cut_lip = d_wall2-d_wall-d_clear;
v_ang_tab = a_tab;
v_ang_lip = 45;
ycutfirst = y == 0 && enable_lip;
ycutlast = abs(y+h-gridy)<0.001 && enable_lip;
xcutfirst = x == 0 && enable_lip;
xcutlast = abs(x+w-gridx)<0.001 && enable_lip;
zsmall = (d_height+h_base)/7 < 3;
ylen = h*yl/gridy-d_div;
xlen = w*xl/gridx-d_div;
height = d_height;
extent = (s && ycutfirst ? d_wall2-d_wall : 0);
tab = (zsmall || t == 5) ? (ycutlast?v_len_lip:0) : v_len_tab;
ang = (zsmall || t == 5) ? (ycutlast?v_ang_lip:0) : v_ang_tab;
cut = (zsmall || t == 5) ? (ycutlast?v_cut_lip:0) : v_cut_tab;
style = (t > 1 && t < 5) ? t-3 : (x == 0 ? -1 : xcutlast ? 1 : 0);
translate([0,ylen/2,h_base+h_bot])
rotate([90,0,-90]) {
if (!zsmall && xlen - d_tabw > 4*r_f2 && t != 0) {
fillet_cutter(3,"bisque")
difference() {
transform_tab(style, xlen, ((xcutfirst&&style==-1)||(xcutlast&&style==1))?v_cut_lip:0)
translate([ycutlast?d_wall2-d_wall:0,0])
profile_cutter(height-h_bot, ylen/2, s);
if (xcutfirst)
translate([0,0,(xlen/2-r_f2)-v_cut_lip])
cube([ylen,height,v_cut_lip*2]);
if (xcutlast)
translate([0,0,-(xlen/2-r_f2)-v_cut_lip])
cube([ylen,height,v_cut_lip*2]);
}
if (t != 0 && t != 5)
fillet_cutter(2,"indigo")
difference() {
transform_tab(style, xlen, ((xcutfirst&&style==-1)||(xcutlast&&style==1))?v_cut_lip:0)
difference() {
intersection() {
profile_cutter(height-h_bot, ylen-extent, s);
profile_cutter_tab(height-h_bot, v_len_tab, v_ang_tab);
}
if (ycutlast) profile_cutter_tab(height-h_bot, v_len_lip, 45);
}
if (xcutfirst)
translate([ylen/2,0,xlen/2])
rotate([0,90,0])
transform_main(2*ylen)
profile_cutter_tab(height-h_bot, v_len_lip, v_ang_lip);
if (xcutlast)
translate([ylen/2,0,-xlen/2])
rotate([0,-90,0])
transform_main(2*ylen)
profile_cutter_tab(height-h_bot, v_len_lip, v_ang_lip);
}
}
fillet_cutter(1,"seagreen")
translate([0,0,xcutlast?v_cut_lip/2:0])
translate([0,0,xcutfirst?-v_cut_lip/2:0])
transform_main(xlen-(xcutfirst?v_cut_lip:0)-(xcutlast?v_cut_lip:0))
translate([cut,0])
profile_cutter(height-h_bot, ylen-extent-cut-(!s&&ycutfirst?v_cut_lip:0), s);
fillet_cutter(0,"hotpink")
difference() {
transform_main(xlen)
difference() {
profile_cutter(height-h_bot, ylen-extent, s);
if (!((zsmall || t == 5) && !ycutlast))
profile_cutter_tab(height-h_bot, tab, ang);
if (!s && y == 0)
translate([ylen-extent,0,0])
mirror([1,0,0])
profile_cutter_tab(height-h_bot, v_len_lip, v_ang_lip);
}
if (xcutfirst)
color("indigo")
translate([ylen/2,0,xlen/2])
rotate([0,90,0])
transform_main(2*ylen)
profile_cutter_tab(height-h_bot, v_len_lip, v_ang_lip);
if (xcutlast)
color("indigo")
translate([ylen/2,0,-xlen/2])
rotate([0,-90,0])
transform_main(2*ylen)
profile_cutter_tab(height-h_bot, v_len_lip, v_ang_lip);
}
}
}
module transform_main(xlen) {
translate([0,0,-(xlen-2*r_f2)/2])
linear_extrude(xlen-2*r_f2)
children();
}
module transform_tab(type, xlen, cut) {
mirror([0,0,type==1?1:0])
copy_mirror([0,0,-(abs(type)-1)])
translate([0,0,-(xlen)/2])
translate([0,0,r_f2])
linear_extrude((xlen-d_tabw-abs(cut))/(1-(abs(type)-1))-2*r_f2)
children();
}
module fillet_cutter(t = 0, c = "goldenrod") {
color(c)
minkowski() {
children();
sphere(r = r_f2-t/1000);
}
}
module profile_cutter(h, length, s) {
scoop = s ? r_scoop : 0;
translate([r_f2,r_f2])
hull() {
if (length-scoop-2*r_f2 > 0)
square(0.1);
if (scoop < h) {
translate([length-2*r_f2,h-r_f2/2])
mirror([1,1])
square(0.1);
translate([0,h-r_f2/2])
mirror([0,1])
square(0.1);
}
difference() {
translate([length-scoop-2*r_f2, scoop])
if (scoop != 0) {
intersection() {
circle(scoop);
mirror([0,1]) square(2*scoop);
}
} else mirror([1,0]) square(0.1);
translate([length-scoop-2*r_f2,-1])
square([-(length-scoop-2*r_f2),2*h]);
translate([0,h])
square([2*length,scoop]);
}
}
}
module profile_cutter_tab(h, tab, ang) {
if (tab > 0)
color("blue")
offset(delta = r_f2)
polygon([[0,h],[tab,h],[0,h-tab*tan(ang)]]);
}
// ==== Utilities =====
function clp(x,a,b) = min(max(x,a),b);
module rounded_rectangle(length, width, height, rad) {
linear_extrude(height)
offset(rad)
offset(-rad)
square([length,width], center = true);
}
module rounded_square(length, height, rad) {
rounded_rectangle(length, length, height, rad);
}
module copy_mirror(vec=[0,1,0]) {
children();
if (vec != [0,0,0])
mirror(vec)
children();
}
module pattern_linear(x = 1, y = 1, spacing = 0) {
translate([-(x-1)*spacing/2,-(y-1)*spacing/2,0])
for (i = [1:x])
for (j = [1:y])
translate([(i-1)*spacing,(j-1)*spacing,0])
children();
}
module pattern_circular(n=2) {
for (i = [1:n])
rotate(i*360/n)
children();
}
module sweep_rounded(w=10, h=10) {
union() pattern_circular(2) {
copy_mirror([1,0,0])
translate([w/2,h/2,0])
rotate_extrude(angle = 90, convexity = 4)
children();
translate([w/2,0,0])
rotate([90,0,0])
linear_extrude(height = h, center = true)
children();
rotate([0,0,90])
translate([h/2,0,0])
rotate([90,0,0])
linear_extrude(height = w, center = true)
children();
}
}